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Always get a fully revulcanized mat.
At first glance, choosing a stall mat looks
easy. They all look alike to the average person - black, rubber, heavy. It is
true that nearly all stall mats start out as old car, truck or bus tires.
That’s good. Summit has sold over 1 million stall
mats and in the process has saved more than 20 million tires from going to
the dump or otherwise polluting our earth.
Summit is extremely careful, however, to select only
traded-in tires or tires that never passed inspection at the tire plant. We also
use the scrap from tire and tube manufacturing and gasket makers, rubber
that’s never been on the pavement. We don’t use tires that have lain
in scrap heaps for years or that have been contaminated with other
waste.
Summit’s mats are designed and
made especially for stalls. Some sellers of stall mats are really conveyor
belt manufacturers who sell their belting as stall mats. Some others will sell
you mats made for roof walkways or sound-deadening panels. They figure a horse is
just a horse. Not us.
We’re horse people -
just like you. Sure, stall mats cut mucking time in half and pay for themselves
in bedding and labor savings. But we want your horse on the safest, most comfortable, and most
durable mat possible, not on just a piece of
rubber.
The majority of mats sold today, such as those you
typically find in a farm or discount store, are not revulcanized mats. They are
“bound” mats, meaning they are shreds or crumbs of tires that are
cooked with urethane, a flammable and toxic glue. Oh, it’s great glue to be
sure, but glue it is. The glue is all that holds the rubber together, and when
the glue breaks, and break it will, the rubber and the mat can fall
apart.
We think of making mats like you’d make a cake. The
batter, when mixed, forms a homogeneous product. The flour doesn’t just
stick to the other ingredients. All the ingredients combine, and when baked, make
a cake that is perfectly blended and textured.
Most mat makers use urethane because they do not have
presses strong enough or hot enough to vulcanize. Revulcanization takes the same tire shreds and crumb rubber,
blends them with some important additives, and recooks them into one solid block forming the strongest possible
mat. Mats made in a “bound” process flake and wear out far
more quickly.
It’s easy to test a mat to see if it’s
“bound.” Take a key or a putty knife (sometimes your fingernail will
do) and scrape the edge of the mat. If some rubber flakes off, chances are
it’s a urethane bound mat. If you can get it to flake, just think what your
horse will do to it!
All Summit rubber stall mats are 100% fully revulcanized
for lasting durability. We guarantee it!
Be sure it has a grooved or footed
bottom.
The cheapest design for a mat is to make it
flat on both sides. Flat-bottomed mats are great for
roof walks and other industrial applications, but they should not be used in large animal facilities. Here’s why:
they are prone to curling, particularly if they are urethane-bound mats (through
a process called “cold flow”) or if they are like conveyor belts and
have a nylon fiber in them (the nylon shrinks and pulls the edges of the mat up).
A grooved or footed revulcanized mat flexes and retains its original
shape.
Flat-bottomed mats also are poorly designed for animals to
be living on them. Once again, here’s why: a grooved or footed bottom
enhances rubber’s natural resilience, thereby
providing your horse with greater comfort. And as
all of you high school biologists know, the additional drainage and aeration that
can take place under a grooved or footed bottom mat is important for odor control and added
hygiene.
Remember, a grooved, footed or channeled-bottom mat
provides more flex and will reduce muscle and skeletal stress, providing considerably
more comfort for your horse.
All Summit rubber stall mats have grooved or footed
bottoms.
We guarantee it!
This is a good time to talk about how hard or soft a mat
should be. A mat that is too soft, feels good, but
it won’t last long. It can also cause torsion
injuries to pasterns, knees and stifles.
A mat that is too hard, like a
conveyor belt, may last 50 years, but it can be dangerously
slippery.
Extensive testing has shown that a mat between 60 and 65
durometer (the measure of hardness) is the best for equine use. Ask whomever is
trying to sell you mats to pledge that their mat falls within this range.
We guarantee it.
Check the warranty.
Check the Warranty and better yet, the company selling you
mats. Many folks selling stall mats have not been around as long as the
warranties they offer. Summit is rated by Dun & Bradstreet and listed by the
Better Business Bureau. We can provide you the names of many happy customers
whose mats are still performing well past the expiration of the warranty.
We know that some horses paw or pace the stall, and no mat can stand up to this
abuse. In a case like this, tell us up front so we can suggest the best ways to
solve this problem. It can be done!
Ask anybody you’re considering for supplying your mats what Universities
use their mats. Get it in writing. Here are just some of the world famous Vet
Schools that use Summit’s mats:
Ohio State University
New Bolton Center, University of Pennsylvania
University of California, Davis
Cornell University
Louisiana State University
Gluck Research Center, University of Kentucky
Washington State University
University of Georgia
University of Missouri
Auburn University
Michigan State University
Texas A&M University
University of Tennessee
Mississippi State University
University of Minnesota
University of Wisconsin
Iowa State University
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